Chemical Production

Safe and best practice complete solutions for maximum corrosion protection.

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Safety under Extreme Conditions

Ensuring process safety in chemical industry operations is crucial, especially when handling hazardous materials that pose risks to people, the environment, and infrastructure. The main challenge for today's chemical manufacturers is maintaining safety compliance while achieving consistent output, high productivity, and cost-effectiveness.
Complying with current safety standards, our portfolio of systems, appropriate joining technologies,  valves, and measurement solutions ensures optimal process control and sustained plant safety and availability.  In the run-up to the project, we offer our customers individual and competent support in selecting the most suitable solution.

Applications

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Mixing Ratio Control

The mixing of chemicals using a ration controller is a safe and highly cost effective method.  Two process lines can be mixed in a static in-line mixer. The upper and lower lines are conveying different media, where ratio controller simply compares the flow rates of both lines to a present rate.

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Dosing and Dilution

Dosing and diluting chemicals requires highly specialized and reliable workflows, especially with aggressive chemicals. Concentrated chemicals in small amounts are dosed inline or through a static mixer that ensures correct dilution.

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Mixing Batching Control

In processes where a variety of chemicals are mixed, a cost effective way of doing this is batching. Here, each chemical line hs an actuated valve and flow meter wired to a controller. The controller controls the opening times of each line, hence a recipe of chemicals is accurately mixed.

Sodium Hypochlorite Dosing

Aggressive media such as sodium hypochlorite are used as a process media. These substances require piping systems place high demands regarding chemical resistance and safety on the piping system.

Sulfuric Acid Storage Tanks

In every manufacturing and processing plan, there is a tank required to store liquid media. We offer fast, reliable, and safe tools for filling and emptying tanks. The product range comprises a large spectrum of piping systems including measurement, control and actuation technology and an extensive array of valve solutions fro demanding applications.

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Draw-Off Station

Piping systems in draw-off stations must be resilient and low-maintenance. With quick and economical filling, a major requirement, the two stage shut down function can help eliminate over and under filling. Furthermore, no maintenance costs are incurred and no contamination of moving parts (rust,incrustation) takes place. The drawing-off process itself, however, requires reliable system components for smooth operation. Flow controllers and sensors permit drawing off precise preset amounts.

Success Story

two men talking in front of system, one of them is carrying an electric actuator

Chemical Mixing and Dosing for 800 Products

Caramba Bremen Gmbh, Germany

Caramba Bremen GmbH, specializing in chemical solutions for industrial applications and vehicle cleaning, relies on thermoplastic piping systems, such as the Ball Valve 546 Pro and Smart Actuators from GF Piping Systems, to mix and dose 8 million kilograms of 18 raw materials annually for 800 different products.

Related Solutions

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FAQs

What are the biggest concerns in the chemical production industry, and how can GF Piping Systems use thermoplastic piping systems to solve them?

The biggest concerns in the chemical production industry include corrosion, leakage, operational inefficiencies, and safety hazards. We can support addressing these issues with our thermoplastic piping systems. Thermoplastics are highly resistant to corrosion, reducing maintenance costs and extending system lifespan. GF's Double Containment systems prevent leaks by providing an additional protective layer, significantly enhancing safety and environmental protection. Our advanced Process Automation solutions and Connectivity innovations enable real-time monitoring and control, improving operational efficiency and reducing downtime. These integrated solutions ensure reliable, safe, and efficient chemical production operations.

What are the top 3 measurement parameters you have to monitor in chemical production plants?

The top three measurement parameters to monitor in chemical production plants are:

  1. Pressure: Ensures the integrity of the system, prevents leaks or bursts, and maintains optimal operating conditions.
  2. Temperature: Critical for controlling chemical reactions, ensuring safety, and maintaining product quality.
  3. Flow: Essential for monitoring the movement of materials through the system, ensuring process efficiency and consistency.

How can you automate the field-level devices in chemical production plants?

In chemical production plants, the interplay between valves and actuators is crucial for precise control and automation. Valves regulate the flow of fluids, while actuators adjust the valve position based on commands. Integrating Industrial Ethernet-ready components enhances this interaction by providing high-speed, reliable communication between devices.

Using Industrial Ethernet protocols, such as Modbus TCP, Ethernet/IP, or PROFINET, enables real-time data exchange and control. This integration allows for seamless communication between valves, actuators, and central control systems, facilitating more accurate and responsive process adjustments. Industrial Ethernet also supports advanced diagnostics and remote monitoring, enabling proactive and preventive maintenance and reducing downtime. This synergy between valves, actuators, and networked components ensures efficient and flexible chemical production processes.

What valves are commonly used, and what are the benefits of thermoplastic valves over metal alternatives in chemical production plants?

Ball, diaphragm, and butterfly valves are commonly used in chemical production. Thermoplastic valves offer several advantages over metal alternatives: They are highly resistant to corrosion and abrasion, making them ideal for aggressive fluids. They are also lighter, reducing installation and maintenance costs. Thermoplastic valves generally have smoother surfaces, maximizing flow capacities. These properties enhance durability and reliability in demanding chemical processes, leading to improved operational efficiency.

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