Industrial Water Treatment

Enhance efficiency, save costs, and meet regulations using plastic piping in industrial water treatment.

Supporting the Highest Quality

Modern industrial water treatment faces challenges such as stringent environmental regulations, high operational costs, and the need for efficient, reliable systems to handle diverse contaminants. Aging infrastructure and the demand for sustainable practices add to the complexity. Plastic piping systems offer significant benefits in this context. They are corrosion-resistant, reducing maintenance and prolonging lifespan. Lightweight and easy to install, they lower labor costs and installation time. Their smooth inner surfaces reduce friction, enhancing flow efficiency and leading to energy savings and consistent water quality. Furthermore, thermoplastic plastic piping systems are versatile and compatible with advanced automation systems, boosting overall operational efficiency and adaptability.

Industrial Water Treatment Isometric

Revolutionizing Production of L-Lactic Acid

Tianjin OMZ, China

Qinggang County is often referred to as the “Land of Chinese Corn”. It is also the place where Tianjin OMZ and GF Piping Systems realized a super project improving the production of L-lactic acid. This powerful compound serves as a key raw material for biodegradable products like polylactic acid (PLA), which is used in the production of biodegradable plastic bags, straws, and other eco-friendly products. The 5,000 m2 facility primarily engages in the production of L-lactic acid through corn starch fermentation, with an annual output of 50,000 tons.

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Applications

Ion Exchange

Demineralization units like deionization help to ensure the production of pure, high-quality process water in industrial settings. Ion exchangers use synthetic resin beads to absorb unwanted ions and release them during regeneration. GF provides flexible, high-quality piping solutions that help to ensure safe plant operation and maximum uptime.

Reverse Osmosis

Reverse Osmosis technology filters contaminated water through a high-pressure semi-permeable membrane, removing nearly all pollutants like minerals, bacteria, and particles. It requires no chemicals, has low energy consumption, and is easy to handle. GF Piping Systems provides high-quality components for piping and monitoring water quality.

Deionized Water

Manufacturing processes require high-purity process water, such as deionized or UPW water. Ensuring consistent quality involves precise control of water properties and concentrations. Deionization uses ion exchange resins to remove all ions. GF Piping Systems offers high-quality solutions for these processes, meeting industry standards and maintaining specified water quality.

Dosing / Dilution

Diluting chemicals with precision involves specialized workflows, especially for aggressive substances. We dose concentrated chemicals in-line or via static mixers to ensure accurate dilution. Custom plastic systems can be designed using pressure control valves, flow meters, and instrumentation.

Mixing / Batching Control

GF Piping Systems has a comprehensive line of products that comply with the respective health, safety, and wastewater regulations. Our measurement and control technology ensures precisely controlled batch processes. The product range includes materials and technology specially designed for numerous process applications.

Success Stories

Decentralized Water Treatment

Ekopak, Belgium

Ekopak partners with GF Piping Systems to automate its container-based 'water as a service' offering, ensuring consistent water quality. With fluctuating inlet quality, Ekopak relies on continuous monitoring and automation for consistent results. Together, they address Ekopak's challenges, fostering a sustainable future.

Ion Exchange Water Recovery

Water Innovations, USA

As water becomes scarcer, Water Innovations specializes in ion exchange and recycling to produce deionized water, benefiting industries like printed circuit board manufacturing and aerospace engineering. With GF Piping Systems solutions for process automation products they help clients recycle vast amounts of water reliably.

L-Lactic Acid Production

Tianjin OMZ, China

Discover how over 5,000 valves across 7 parallel ion exchange systems contributed to the success of an L-lactic acid super project. Learn more about how our high-performance diaphragm and ball valves increased resin utilization efficiency by over 30% while reducing wastewater discharge by 40%.

Sustainable Lithium Extraction

Saltworks Inc., Canada

The Canadian company Saltworks Technologies Inc. specializes in industrial wastewater treatment and lithium refining.  To ensure consistently high quality, Saltworks chooses to install complete Process Automation solutions by GF Piping Systems in their skids and containers.

Innovations for Industrial Water Treatment

Our global team of Process Automation experts continuously develops new solutions to make Process Automation as easy and sustainable as possible - Discover our latest innovations for the water industry.

FAQs

Why is it important for industries to treat their process water?

Treating process water in industries is crucial for several reasons:

  • Environmental protection: Untreated wastewater can contain harmful chemicals, heavy metals, and other pollutants. Discharging such water directly into rivers or oceans can harm aquatic ecosystems and human health.
  • Compliance with regulations: Many countries have strict environmental regulations that require industries to treat their wastewater before disposal. Non-compliance can result in fines or legal action.
  • Resource conservation: Treating and reusing water reduces the strain on freshwater resources. It's more sustainable than constantly extracting new water from natural sources.
  • Cost savings: Proper treatment reduces the need for freshwater intake and lowers disposal costs. Reusing treated water within the facility can also save money.
  • Public perception and reputation: Responsible water management enhances an industry's reputation and demonstrates a commitment to sustainability.

What are some common ways to treat industrial wastewater?

Industrial wastewater treatment involves various techniques to manage and purify wastewater generated by industries. Common methods include:

  • Physical treatment: This method removes large, floating particles using physical means without chemicals.
  • Chemical treatment: Chemicals are used to remove contaminants from the wastewater.
  • Biological treatment: Techniques like activated sludge processes, biofilters, and anaerobic digestion help break down organic matter.
  • Advanced treatment: Advanced processes like reverse osmosis, ultrafiltration, and membrane filtration further purify the water.

How can industries treat their wastewater?

Industries can treat their wastewater through various methods. Filtration removes sediment, organic material, and turbidity from the water. Reverse osmosis effectively removes a significant percentage of total dissolved solids. Nanofiltration allows for the removal of bacteria and hardness, while ion exchange is a chemical process that replaces unwanted ions with more suitable ones.

How can thermoplastic piping systems increase operational efficiency in industrial water treatment applications?

Thermoplastic piping systems can significantly increase operational efficiency in industrial water treatment applications through several key advantages. These systems offer excellent corrosion resistance, ensuring longevity and reducing maintenance costs. Thermoplastic pipes are lightweight, making them easier and quicker to install, which can reduce labor costs and downtime during installation and maintenance.

Additionally, plastic piping systems have smooth internal surfaces that minimize friction and reduce pressure loss, enhancing the overall efficiency of water flow and reducing energy consumption for pumping. Their flexibility allows for easier handling and installation in complex layouts, and their resistance to scaling and biological growth ensures consistent performance and water quality. Furthermore, thermoplastic piping systems are available in various materials tailored to specific chemical and temperature conditions, providing versatility and reliability in diverse industrial applications.

What are the benefits of digitalization and Industrial Ethernet in industrial wastewater treatment?

Digitalization and Industrial Ethernet enhance industrial wastewater treatment by enabling real-time monitoring, predictive maintenance, and remote control. They improve data management and analysis, leading to informed decision-making and increased operational efficiency. Automation reduces manual labor and resource use, while enhanced regulatory compliance and scalability simplify change adaptation. Integration with other systems streamlines operations reduces costs and improves security.

Georg Fischer Piping Systems Pvt. Ltd

96 Lal Bahadur Shastri Road

400083 Mumbai

India

GF logo on the headquarters building